When most people start furnishing their home workshop with the tools it needs, the last thing they think about is buying a belt sander. That’s because some people don’t think it’s a tool that they are going to need. However, this usually changes when the homeowner or the DIY enthusiast realizes that the best belt sander can be a useful tool for a number of different projects.
These tools can not only be used to prepare surfaces for painting but can also be used for tasks such as removing rust and sharpening tools as well. And this makes it a tool that deserves more attention than it receives. In order to give it the attention it deserves, I’ve decided to go ahead and list 10 of the best belt sander models currently available. Hopefully, this will spark some interest in this useful but long ignored tool.
10. Genesis Variable Speed Sander
This tool can be used for just about every sanding job from helping to smooth wood for furniture to finishing cabinetry and woodwork. It has a powerful 8-Amp motor that’s equipped with an electronic speed control that ensures the tool produces a constant speed, even when it’s under load. This product also has a 6.5-foot power cord, an auto-tracking belt system that tracks the belt without adjustment and a dust collection bag that can be used to reduce the amount of dust kicked into the air. Which makes this 3-inch by 21-inch sander a powerful tool for the home workshop.
9. Grizzly Belt & 5-Inch Disk Sander
With a name like Grizzly, people can’t be blamed for thinking this is a tool that’s powerful and durable. Fortunately, these people probably won’t be disappointed. This 1-inch by 30-inch sander features a powerful 1/3-HP single-phase motor that can produce up to 3,450 RPM. It’s also a tool that’s both a belt and a 5-inch disc sander, which makes it a good unit for contour sanding or for dry sharpening tools. Its belt sanding table size is 5-1/8-inch by 5-1/8-inch and its disc sanding table size is 4-inches by 7-5/16-inches and this tool features an idler roller guard and a removable belt plate.
8. Porter Cable 2.5-Inch By 14-Inch Compact Sander
This compact sander is designed not only to be portable but also to be easy-to-use. It has a textured rubber body that gives the user a good grip and makes it comfortable to use. It is also made from metal parts that ensure this tool is durable enough to handle even professional jobs. Other key features of this tool include a dust-sealed and recessed switch, a flush side which ensures that sanding can be up against perpendicular surfaces and removable dust port to help the user keep their work area as clean as possible.
7. Hitachi 3-Inch by 21-Inch Variable Speed Sander
A useful tool for paint removal and for use on both steel and wood, this 3-inch by 21-inch variable speed sander is equipped with a number of features which are worth mentioning. It has a soft grip surface on the main handle which allows the user to hold it securely and comfortably. It also has a water-resistant V-belt that ensures this tool has a long service life and a tracking window that improves visibility as it sands a surface. This tools variable speed dial allows its speed to be adjusted from as low as 820 feet-per-minute all the way to 1,475 feet-per-minute.
6. Wen 3-Inch By 21-Inch Corded Sander
Although this corded sander is compact in size and lightweight, it still has enough power to get most jobs finished properly. It has a 7-Amp motor that drives an 80-grit sanding belt at over 13-feet per second, which is enough power for sanding wood and it has a dust-collection bag that helps reduce dust kicked into the air. Some of the other features which can be found on this tool include a trigger that’s lockable, a tracking adjustment knob and a protruding front roller that allows it to reach edges and into confined spaces.
5. Porter Cable 4-Inch by 24-Inch Sander
This sander is equipped with a number of features which make it powerful and easy-to-use. It has a 12-Amp motor and a variable speed dial that allows the user to select from 1,000 SFPM to 1,500 SFPM, depending on the job they are working on. Its motor is located right over its platen, which ensures that it’s well balanced so it can achieve the best performance possible. It also comes with a 100G belt, a dust-bag that helps reduce the amount of dust in the air and a belt-tracking knob. All in a unit that’s easy to hold and to use.
4. Astro 1/2-Inch by 18-Inch Air Sander
This 1/2-inch by 18-inch sander is designed with more pulley space so that thicker belts can be used on it. It is also quite powerful with the ability to generate a 16,000 RPM belt. It’s a pneumatic tool that is well constructed and only weighs around 2.2-pounds. This tool consumers about 4-cfm of air, on average, while it’s being used with an air pressure of 90 PSI. This tool is good for removing spot welds quickly and efficiently. Just hook it up to an air compressor and it can be effectively used on metal products.
3. Makita 3-Inch By 21-Inch 8.8-Amp Sander
This sander is designed with the user in mind and it has a number of features which make it a powerful and easy-to-use tool. It has an 8.8-Amp motor, a variable speed control dial that allows the belt to move anywhere from 690 feet-per-minute and 1,440 feet-per-minute. This tool is also equipped with a 16.4-foot long power cord that gives the user more than enough cord length for sanding and a dust bag to help keep dust in the air down to a minimum. The sander is also equipped with an auto-tracking belt, a front grip that’s easy-to-use and is double-insulated.
2. Kalamazoo 1-Inch by 42-Inch Sander
Designed to be used to sharpen metal sharp-edged tools, this sander has the features to accomplish the job in no time whatsoever. It has a 1-inch by 42-inch aluminum oxide belt, a 1/3-HP 115-Volt single-phase motor that can produce a speed of up to 1,725 RPM and comes to a nice long 8-foot long power cord. All of which makes this an ideal tool to keep around any metal workshop or for any DIY enthusiast to keep in their tool collection. And since it only weights around 32-pounds, it’s portable enough to be carried from the shop to the house and back again.
1. Makita 3/8-Inch Variable Speed Sander
Accuracy, convenience, versatility, and control can all be found in the Makita sander. It has a variable speed control dial that allows the speed of the unit to be dialed in from 980 feet-per-minute up to 5,600 feet-per-minute and has an adjustable arm that can pivot 100-degrees to get to hard to reach locations. Another feature found in this unit includes a dust collector that keeps airborne dust down to a minimum. And since this unit only weighs 3.5-pounds, it’s the right size for using in small areas and can be easily taken from home to the job site when it’s needed.